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size="1" noshade> </div> <div style="width:950px; text-align:left; line-height:180%;" class="news_content_body"> <p align="left" style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> <a href="http://www.e-seiyaku.com/" style="outline:none;color:#646464;text-decoration-line:none;"><strong>自動(dòng)繞線(xiàn)機</strong></a>操作起來(lái)，其實(shí)并不難，主要是對<a href="http://www.e-seiyaku.com/" style="outline:none;color:#646464;text-decoration-line:none;"><strong>繞線(xiàn)機</strong></a>不熟，公司也沒(méi)有專(zhuān)業(yè)人員培訓吧，不過(guò)，我們在這里為大家介紹之后，相信不懂的人只要按方法來(lái)操作，都會(huì )明白了。 </p> <p align="left" style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 自動(dòng)繞線(xiàn)機常見(jiàn)功能和調試方法： </p> <p align="left" style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 繞線(xiàn)機不單有精密的機械部件，還有強大的電氣控制系統，它集合了電氣控制、傳感技術(shù)、機械傳動(dòng)、氣動(dòng)裝置等部件，其調試方法相比其他電氣加工設備要復雜和精細的多，龍?chǎng)螐氖伦詣?dòng)繞線(xiàn)設備加工行業(yè)多年積累了一點(diǎn)繞線(xiàn)設備的調試方法，龍?chǎng)坞娮泳驮擃?lèi)設備的調試作一個(gè)簡(jiǎn)單介紹，希望對大家能有所幫助。 </p> <p align="left" style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 以下調試方法可應用于常見(jiàn)的帶骨架線(xiàn)圈的纏繞加工工藝，主要講解起繞位置、漆包線(xiàn)規格、繞線(xiàn)寬度三個(gè)重要的繞線(xiàn)參數。 </p> <p align="left" style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 一、起繞位置如何設定 </p> <p align="left" style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 什么是起繞位置？簡(jiǎn)單的說(shuō)就是在骨架上開(kāi)始繞線(xiàn)的起點(diǎn)，這個(gè)位置與線(xiàn)圈的出頭及線(xiàn)圈類(lèi)型有緊密的聯(lián)系，通�？梢酝ㄟ^(guò)設備控制系統自帶的測量功能來(lái)測的相關(guān)起繞位置的具體數值；操作人員也可以采用人工方式測量，以固定點(diǎn)作為參考點(diǎn)使用尺具實(shí)際測量，設定該點(diǎn)時(shí)注意線(xiàn)圈的纏繞方向。 </p> <p align="left" style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 二、漆包線(xiàn)規格的設定 </p> <p align="left" style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 我們常見(jiàn)的漆包線(xiàn)有不同的線(xiàn)徑，漆包線(xiàn)規格設定是否正確直接會(huì )影響到排線(xiàn)的效果，使用不同材質(zhì)的漆包線(xiàn)需要加不同的線(xiàn)徑修正值，銅線(xiàn)不易被拉細，其修正值加0.02左右,鋁線(xiàn)在經(jīng)過(guò)繞線(xiàn)設備的張力及過(guò)線(xiàn)裝置后容易被拉伸,其修正值幅度較大0.02-0.2之間都是允許的。 </p> <p align="left" style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 三、繞線(xiàn)寬度的設定 </p> <p align="left" style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 繞線(xiàn)寬度的理解就是從開(kāi)始繞線(xiàn)的位置到繞線(xiàn)結束位置之間的距離，通常該值直接反映骨架需要繞線(xiàn)的長(cháng)度，設定時(shí)需要考慮所使用骨架的微小變形量會(huì )繞線(xiàn)寬度的影響，應采用綜合測量的方法取最小值作為繞線(xiàn)寬度。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 隨著(zhù)科技的高速發(fā)展，現代自動(dòng)繞線(xiàn)機由于集成了電氣控制、機械傳動(dòng)、光電檢測等諸多技術(shù)，所以其設置調試的難度也大大增加了，許多客戶(hù)在購買(mǎi)了繞線(xiàn)機以后，對于其設置往往無(wú)從下手，本文就繞線(xiàn)機的功能和常見(jiàn)調試方法羅列以下幾點(diǎn)： </p> <p align="left" style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 一、熟悉設備功能和繞線(xiàn)工藝 </p> <p align="left" style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 當購買(mǎi)了繞線(xiàn)機以后首先需要通電空載試運行，這個(gè)過(guò)程首先是檢驗繞線(xiàn)機的運轉是否平穩、是否有異常噪音，作為調試人員在過(guò)程中應該對照繞線(xiàn)機說(shuō)明書(shū)逐個(gè)的檢查每個(gè)功能是否有效，也是熟悉設備的一個(gè)過(guò)程，初步熟悉設備功能后要根據自身產(chǎn)品的繞線(xiàn)工藝找出相對應的設備功能，結合工藝查看設備的功能是否跟繞線(xiàn)要求相吻合，設備功能要求在采購時(shí)就需要與設備供應商詳細的溝通，避免購買(mǎi)后設備與繞線(xiàn)要求不付，這里面要注意的是設備的允許線(xiàn)徑、最大負重、排線(xiàn)幅寬及其精度，這些參數是決定設備與繞線(xiàn)要求是否符合的基本數據。 </p> <p align="left" style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 二、設備附件的設定和數據測定 </p> <p align="left" style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 調試人員熟悉了設備功能和參數后，還需要對繞線(xiàn)機的張力調節和繞線(xiàn)模具的數據進(jìn)行測定，一般情況下繞線(xiàn)使用的線(xiàn)徑越大張力也就需要越大，不同廠(chǎng)家的設備張力調節范圍都有所差異，使用鋁線(xiàn)和銅線(xiàn)所需要的張力也是不同的，同樣線(xiàn)徑的鋁線(xiàn)所需要的張力比銅線(xiàn)要小，張力調節過(guò)大會(huì )導致實(shí)際繞在模具上的線(xiàn)徑變小，如果是細線(xiàn)的話(huà)，會(huì )發(fā)生拉斷，打結等現象，張力過(guò)小會(huì )出現線(xiàn)圈浮腫、排線(xiàn)凌亂等現象，所以張力調節是很關(guān)鍵的設定，不同的線(xiàn)徑都有安全張力范圍，《漆包線(xiàn)安全張力》一書(shū)中有詳細的介紹，調試人員應認真對照，繞線(xiàn)模具的測定，需要注意的是模具的幅寬和高度，與繞線(xiàn)棒是否匹配，過(guò)緊會(huì )影響模具裝卸、過(guò)松會(huì )導致模具晃動(dòng)影響排線(xiàn)效果。 </p> <p align="left" style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 三、常見(jiàn)功能使用介紹 </p> <p align="left" style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 自動(dòng)繞線(xiàn)機一般常見(jiàn)的功能有圈數預設、自動(dòng)停車(chē)、正反向繞線(xiàn)、自動(dòng)跨槽等，在實(shí)際使用中，應注意幾點(diǎn) 首先是啟繞慢車(chē)和停止慢車(chē)，啟繞慢車(chē)這項功能是設備啟動(dòng)后慢速運轉，目的是為了減少對張力結構和漆包線(xiàn)的沖擊，可以根據實(shí)際需要設定一般情況為1至3圈，停車(chē)慢車(chē)功能是設備在結束繞線(xiàn)步序前慢車(chē)運轉，該功能可以減輕對剎車(chē)器的沖擊使設備平穩的結束繞線(xiàn)，特別是需要精確定位的繞線(xiàn)工藝，該項參數必須設定，根據設備的運行轉速不同，參數也應相應調整一般情況為2至5圈，再次是排線(xiàn)方向和繞線(xiàn)方向，這兩項參數分別是對排線(xiàn)位移方向和主軸轉動(dòng)方向的設定，自動(dòng)繞線(xiàn)機的排線(xiàn)軸和主軸之間通過(guò)控制器控制，存在特定的聯(lián)動(dòng)關(guān)系，設定時(shí)必須搞清排線(xiàn)軸的位移方向，許多用戶(hù)在調試時(shí)都反映設備報警，這是因為設定錯誤引起的設備保護，繞線(xiàn)機都有檢測零點(diǎn)，用于對排線(xiàn)軸進(jìn)行定位，如果從零點(diǎn)啟動(dòng)設備，那么排線(xiàn)軸必須是向外移動(dòng)，如果誤設定為向內移動(dòng)就會(huì )引起設備報警，繞線(xiàn)軸的轉動(dòng)方向應該根據繞線(xiàn)工藝決定，所有的設定都應充分考慮繞線(xiàn)工藝需求。 </p> <p align="left" style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 以上常見(jiàn)功能和調試方法的簡(jiǎn)單介紹，希望對<a href="http://www.e-seiyaku.com/" 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