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style="color:#666666;font-family:Arial;white-space:normal;">繞線(xiàn)機的故障分類(lèi)不外乎：電氣、機械、傳動(dòng)、氣動(dòng)（如果有的話(huà)）這幾種，其中電氣部份又分為強、弱電，而繞線(xiàn)機的廠(chǎng)家一般在其數控系統的設計、使用和維修中，有考慮對易損、易故障部位給予報警，報警電路工作后，一方面在顯示屏或操作面板上給出聲、光等報警信息，另一方面發(fā)出保護性指令．使系統斷電或停止工作，以保證安全和防止故障擴大化。波特自動(dòng)化網(wǎng)主營(yíng)各類(lèi)繞線(xiàn)機、插針機、鉚針機等，為中國和東南亞提供各類(lèi)自動(dòng)化產(chǎn)品。</span><br style="color:#666666;font-family:Arial;white-space:normal;" /> <span style="color:#666666;font-family:Arial;white-space:normal;">一、整機復位法</span><br style="color:#666666;font-family:Arial;white-space:normal;" /> <span style="color:#666666;font-family:Arial;white-space:normal;"> 一般情況下的繞線(xiàn)機由于瞬時(shí)故障引起的整機錯誤，可用硬件復位或開(kāi)關(guān)系統電源依次來(lái)清除故障，若系統工作存儲區由于電壓不穩，拔插線(xiàn)路板或整流開(kāi)關(guān)電源欠壓造成混亂，則必須對系統進(jìn)行初始化清除，清除前應注意做好當前數據備份記錄，若復位初始化后故障仍無(wú)法排除，則進(jìn)行硬件置換診斷。</span><br style="color:#666666;font-family:Arial;white-space:normal;" /> <span style="color:#666666;font-family:Arial;white-space:normal;">二、編制試運行程序法</span><br style="color:#666666;font-family:Arial;white-space:normal;" /> <span style="color:#666666;font-family:Arial;white-space:normal;"> 編制一段合理的程序并運行成功是確定整機系統功能完好與否的依據，一些繞線(xiàn)參數設定錯誤就可能造成系統的故障或某功能無(wú)效，有時(shí)由于用戶(hù)程序錯誤造成的故障停機，對此可以采用編制試運行程序進(jìn)行檢查，改正用戶(hù)程序的錯誤，以確保其正常運行。</span><br style="color:#666666;font-family:Arial;white-space:normal;" /> <span style="color:#666666;font-family:Arial;white-space:normal;">三、善用各可調部件</span><br style="color:#666666;font-family:Arial;white-space:normal;" /> <span style="color:#666666;font-family:Arial;white-space:normal;"> 如繞線(xiàn)的張力，屏幕電壓，排線(xiàn)架起始位等可調部件的調節，在維修中是一種易簡(jiǎn)但行之有效的辦法。通過(guò)對可調部件的調節，修正一些無(wú)傷大雅的故障。如在某一企業(yè)維修一臺使用多年的繞線(xiàn)機，其系統顯示屏畫(huà)面晦暗，經(jīng)調節屏幕供電電壓后正常。</span><br style="color:#666666;font-family:Arial;white-space:normal;" /> <span style="color:#666666;font-family:Arial;white-space:normal;">四、備件替換法</span><br style="color:#666666;font-family:Arial;white-space:normal;" /> <span style="color:#666666;font-family:Arial;white-space:normal;"> 在繞線(xiàn)機的維修中，用完好的備件替換疑似故障的部件，維修人員基本判斷故障原因后，可用這種方法快速的診斷故障范圍，并使繞線(xiàn)機迅速投入正常運轉，然后將壞的部件返回修理，這是目前最常用的排除故障辦法。</span><br style="color:#666666;font-family:Arial;white-space:normal;" /> <span style="color:#666666;font-family:Arial;white-space:normal;">五、改善環(huán)境質(zhì)量法</span><br style="color:#666666;font-family:Arial;white-space:normal;" /> <span style="color:#666666;font-family:Arial;white-space:normal;"> 對于一些非常奇怪的故障，用排除替換法也找不出原因的，往往需要從周?chē)h(huán)境入手，環(huán)境一般分為兩種，電源及空間。電源改善可采用穩壓隔離電源，來(lái)改善來(lái)自電源的波動(dòng)，對于一些來(lái)自電源的高頻干擾可以采用電容濾波法，通過(guò)這些預防性措施來(lái)減少因為電源而引起的故障，增加和檢查接地是否良好也是很有必要的�？臻g干擾的原因有很多種，粉塵、氣體等，地基的虛浮、振動(dòng)等，空間輻射干擾等，不一而足，需要經(jīng)驗豐富的維修技師和專(zhuān)業(yè)的設備來(lái)檢測和維護。</span><br style="color:#666666;font-family:Arial;white-space:normal;" /> <span style="color:#666666;font-family:Arial;white-space:normal;">六、維修信息跟蹤法</span><br style="color:#666666;font-family:Arial;white-space:normal;" /> <span style="color:#666666;font-family:Arial;white-space:normal;"> 根據繞線(xiàn)機的實(shí)際工作及以往的故障記錄，可發(fā)現由于繞線(xiàn)機設計或生產(chǎn)工藝缺陷造成的偶然故障，可通過(guò)不斷修改和完善系統軟件或硬件來(lái)解決。這些修改以維修信息的形式不斷提供給（上海隆奔繞線(xiàn)設備公司）的維修人員。通過(guò)這些客戶(hù)反饋，本公司可以此作為故障排除的依據，正確、徹底地根除故障，用戶(hù)合理的反饋也是我公司不斷完善的強大助力。總之，繞線(xiàn)機維修的第—步是要根據故障現象，盡快判別故障的真正原因與故障部位，這些故障處理方法，實(shí)際運用時(shí)并無(wú)嚴格的界限，有時(shí)候僅用一種方法就能排除故障，也可能需要多種方法同時(shí)進(jìn)行。其效果主要取決于維修技師的經(jīng)驗以及其對系統原理與結構的理解與掌握的深度。這一點(diǎn)既是維修人員必須具備的素質(zhì)，但同時(shí)又對維修人員提出了很高的要求，它要求數控繞線(xiàn)機維修人員熟悉繞線(xiàn)機的結構與設計思想，熟悉數控繞線(xiàn)機的性能，只有這樣，才能迅速找出故障原因，判斷故障位置，此外，維修中為了對某些電路與零件進(jìn)行現場(chǎng)測繪，作為資深的維修人員還應當具備一定繪制工程圖紙的能力。</span> </div> <div style="width:950px; text-align:right; line-height:180%;" class="news_content_back"> <a href="javascript:history.go(-1)">[返回]</a> </div> </div> <div class="ngqkuup" id="bodycontent" style="text-align:left;" class="news_prev"> 上一篇：<a href="/html/133.html">什么是自動(dòng)繞線(xiàn)機，自動(dòng)繞線(xiàn)機的使用范圍</a> </div> <div class="er8idzu" id="bodycontent" 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