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href="/">首頁(yè)</a> > <a href="/html/list-20-1.html">新聞中心</a></div> <div class="iwr7eoj" id="bodycontent"> <div style="width:950px;height:30px;" class="news_content_title"> <h3 style="color:#333;margin:0pt 0pt 0pt 0pt;"> <strong>繞線(xiàn)機,自動(dòng)繞線(xiàn)機的排線(xiàn)機構的運動(dòng)分析與控制</strong> </h3><hr width="95%" size="1" noshade> </div> <div style="width:950px; text-align:left; line-height:180%;" class="news_content_body"> <a href="http://www.e-seiyaku.com/" style="outline:none;color:#646464;text-decoration-line:none;font-family:Arial;white-space:normal;"><strong>繞線(xiàn)機</strong></a><span style="color:#666666;font-family:Arial;white-space:normal;">,</span><a href="http://www.e-seiyaku.com/" style="outline:none;color:#646464;text-decoration-line:none;font-family:Arial;white-space:normal;"><strong>自動(dòng)繞線(xiàn)機</strong></a><span style="color:#666666;font-family:Arial;white-space:normal;">的排線(xiàn)精度與線(xiàn)圈層面形狀控制，與主軸轉速控制精度、繞線(xiàn)機,自動(dòng)繞線(xiàn)機排線(xiàn)機構的運動(dòng)精度和進(jìn)線(xiàn)張力等諸多因素有關(guān)。筆者用細線(xiàn)線(xiàn)圈繞制機的設計和調試實(shí)例，對繞線(xiàn)機排線(xiàn)機構的結構、運動(dòng)方式及控制、線(xiàn)圈層面形狀和層面質(zhì)量的影響作了分析。</span><br style="color:#666666;font-family:Arial;white-space:normal;" /> <span style="color:#666666;font-family:Arial;white-space:normal;">1.繞線(xiàn)機的排線(xiàn)機構</span><br style="color:#666666;font-family:Arial;white-space:normal;" /> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 繞圈的工藝要求繞圈骨架如圖!所示，由兩端擋板、長(cháng)方形的中空心柱和接線(xiàn)插頭組成，對繞制在骨架上線(xiàn)圈的要求是：總成后的層面不能形成鼓型面或凹型面，單面的線(xiàn)要排列整齊、均勻，不能有疊繞現象。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> <a href="http://www.e-seiyaku.com/Attachment/month_1306/201306271149208888.jpg" target="_blank" style="outline:none;color:#646464;text-decoration-line:none;"><img src="http://www.e-seiyaku.com/Attachment/month_1306/201306271149208888.jpg" alt="" style="vertical-align:middle;max-width:696px;height:auto;" /></a> </p> <span style="color:#666666;font-family:Arial;white-space:normal;">2.繞線(xiàn)機排線(xiàn)機構</span><br style="color:#666666;font-family:Arial;white-space:normal;" /> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 細線(xiàn)繞線(xiàn)機的基本組成與普通無(wú)棱式繞線(xiàn)機結構相似，繞線(xiàn)機排線(xiàn)進(jìn)給機構的驅動(dòng)通常采用步進(jìn)電動(dòng)機作為基驅動(dòng)源，可采用經(jīng)聯(lián)軸器驅動(dòng)滾珠絲杠旋轉或采用步進(jìn)電動(dòng)機經(jīng)同步齒型帶驅動(dòng)滾珠絲杠旋轉的兩種形式。本文采用由步進(jìn)電動(dòng)機經(jīng)同步齒型帶驅動(dòng)滾珠絲杠的形式，其結構簡(jiǎn)圖如圖-所示，由于在步進(jìn)電動(dòng)機軸與滾珠絲杠之間采用柔性連接，對步進(jìn)電動(dòng)機座定位面的要求和滾珠絲杠與導向桿件的裝配要求可相應降低，使箱體孔加工容易，運動(dòng)更加順暢。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> <a href="http://www.e-seiyaku.com/Attachment/month_1306/20130627114939419.jpg" target="_blank" style="outline:none;color:#646464;text-decoration-line:none;"><img src="http://www.e-seiyaku.com/Attachment/month_1306/20130627114939419.jpg" alt="" style="vertical-align:middle;max-width:696px;height:auto;" /></a> </p> <span style="color:#666666;font-family:Arial;white-space:normal;">1. 步進(jìn)電動(dòng)機；2.同步齒型帶；3.滾珠絲桿；4.導向桿</span><br style="color:#666666;font-family:Arial;white-space:normal;" /> <br style="color:#666666;font-family:Arial;white-space:normal;" /> <span style="color:#666666;font-family:Arial;white-space:normal;">3. 排線(xiàn)機插入運動(dòng)分析與運動(dòng)與控制</span><br style="color:#666666;font-family:Arial;white-space:normal;" /> <span style="color:#666666;font-family:Arial;white-space:normal;">繞制線(xiàn)圈的運動(dòng)分析</span><br style="color:#666666;font-family:Arial;white-space:normal;" /> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 在線(xiàn)圈卷繞時(shí)，線(xiàn)的運動(dòng)規律如圖所示。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> <a href="http://www.e-seiyaku.com/Attachment/month_1306/201306271150356156.jpg" target="_blank" style="outline:none;color:#646464;text-decoration-line:none;"><img src="http://www.e-seiyaku.com/Attachment/month_1306/201306271150356156.jpg" alt="" style="vertical-align:middle;max-width:696px;height:auto;" /></a> </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 由此式可知，在線(xiàn)圈繞制過(guò)程中，欲使值保持不變，則與之間的速比就必須隨而變化。由主軸轉速和繞制層面尺寸決定，在穩定運行時(shí)保持不變，因在換向過(guò)渡過(guò)程中發(fā)生變化，使在換向過(guò)渡過(guò)程中發(fā)生變化，因此，排線(xiàn)機構的換向控制就成為控制繞制層面品質(zhì)的關(guān)鍵問(wèn)題。<br /> 線(xiàn)圈層與層之間的繞組是相互疊壓的，即在一匝上有兩次疊壓，大螺距卷繞時(shí)，線(xiàn)與線(xiàn)的疊壓容易通過(guò)，小螺距時(shí)，進(jìn)線(xiàn)張力過(guò)大時(shí)易形成堆疊現象，換向時(shí)，從正穩態(tài)值降至，再從升至負<br /> 穩態(tài)值，這一過(guò)程的運行規律和角位移值應保證換向平穩，同層卷繞圈不疊繞，要控制排線(xiàn)電動(dòng)機的過(guò)渡過(guò)程時(shí)間，而這一過(guò)程是通過(guò)軟件控制步進(jìn)電動(dòng)機實(shí)現的。<br /> 控制排線(xiàn)機構的硬件結構和軟件設計,硬件結構系統以單片機為核心組成，帶有可向下裝載用編程的可擦除只讀存儲器和線(xiàn)擦寫(xiě)34567，與工業(yè)標準的,8指令系統及引腳兼容，內部集成有看門(mén)狗。電路硬件結構如圖所示。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> <a href="http://www.e-seiyaku.com/Attachment/month_1306/201306271152358463.jpg" target="_blank" style="outline:none;color:#646464;text-decoration-line:none;"><img src="http://www.e-seiyaku.com/Attachment/month_1306/201306271152358463.jpg" 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