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汽車(chē)喇叭等汽車(chē)行業(yè)正在廣泛使用全自動(dòng)繞線(xiàn)機對電機或線(xiàn)圈的繞制，除了要滿(mǎn)足以上各種要求以外還有很多特殊的要求。所以在中小規模生產(chǎn)過(guò)程中仍然采用半自動(dòng)繞線(xiàn)機，而現有的一些通用的<a href="http://www.e-seiyaku.com/" style="outline:none;color:#646464;text-decoration-line:none;"><strong>繞線(xiàn)機</strong></a>很難滿(mǎn)足生產(chǎn)的要求，無(wú)法在生產(chǎn)中使用或者帶來(lái)過(guò)高的成本浪費。這就需要根據特定的汽車(chē)儀表用電機繞組的生產(chǎn)特點(diǎn)，設計開(kāi)發(fā)一種適合的<a href="http://www.e-seiyaku.com/" style="outline:none;color:#646464;text-decoration-line:none;">全自動(dòng)繞線(xiàn)機</a>來(lái)提高生產(chǎn)效率和產(chǎn)品質(zhì)量。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> <a href="http://www.e-seiyaku.com/Attachment/month_1410/201410191048522002.jpg" target="_blank" style="outline:none;color:#646464;text-decoration-line:none;"><img src="http://www.e-seiyaku.com/Attachment/month_1410/201410191048522002.jpg" alt="全自動(dòng)繞線(xiàn)機" width="350" height="350" style="vertical-align:middle;max-width:696px;height:auto;" /></a> </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 這次設計開(kāi)發(fā)的全自動(dòng)繞線(xiàn)機是針對車(chē)電子公司生產(chǎn)的汽車(chē)儀表用交流電機。按照生產(chǎn)中對繞組的要求和繞組的特點(diǎn)，專(zhuān)門(mén)設計開(kāi)發(fā)的專(zhuān)用全自動(dòng)繞線(xiàn)機。這種汽車(chē)儀表用交流電機主要特點(diǎn)是: </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 1、體積小重量輕，繞組的骨架長(cháng)寬都不超過(guò)30毫米，總高度不超過(guò)50毫米，纏好的繞組重量不超過(guò)50克，這就要求繞線(xiàn)機構中的電機的扭矩要選擇合適過(guò)大不僅造成浪費而且容易導致斷線(xiàn)。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 2、電磁線(xiàn)細，這種繞組使用的電磁線(xiàn)是直徑0.1毫米的漆包線(xiàn)，能承受的拉力不是很大，這就要求繞線(xiàn)電機的轉速不能太高，否則會(huì )經(jīng)常出現斷線(xiàn)的情況影響生產(chǎn)的效率。而且排線(xiàn)機構的精度要高，至少要達到0.050.08毫米才能保證排線(xiàn)的質(zhì)量。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 3、排線(xiàn)行程短，在骨架上電磁線(xiàn)的分布范圍只有10毫米，在排線(xiàn)過(guò)程中排線(xiàn)的行程同樣只有10毫米。這就需要排線(xiàn)機構能夠頻繁的快速換向，并且在換向的過(guò)程中平滑沒(méi)有停頓。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 4、繞組的匝數多，由于電磁線(xiàn)很細，額定電流也不大所以繞組的匝數相對較多橫向和縱向分別要纏2000匝。這就要求繞線(xiàn)機構在保證繞線(xiàn)質(zhì)量的前提下盡量提高繞線(xiàn)速度才能保證生產(chǎn)的效率。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 針對以上特點(diǎn)，設計中采用了zilog公司的Z8高性能單片機作為作為控制單元。繞線(xiàn)電機選擇了最大功率150VP最高轉數8500轉的HF150-8500交流電機。在排線(xiàn)機構中采用步距角1. 8的步進(jìn)電機為動(dòng)力，帶動(dòng)螺距2毫米的精密滾珠絲杠，實(shí)現精確的排線(xiàn)動(dòng)作。在鍵盤(pán)與顯示部分采用了專(zhuān)用芯片SD7218A驅動(dòng)LED數碼管和讀取鍵盤(pán)，使輸入輸出更為方便快捷。 </p> <p 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