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href="/">首頁(yè)</a> > <a href="/html/list-20-1.html">新聞中心</a> > <a href="/html/list-21-1.html">新聞資訊</a></div> <div class="favaas3" id="bodycontent"> <div style="width:950px;height:30px;" class="news_content_title"> <h3 style="color:#333;margin:0pt 0pt 0pt 0pt;"> <strong>龍?chǎng)坞娮尤詣?dòng)繞線(xiàn)機的特點(diǎn)</strong> </h3><hr width="95%" size="1" noshade> </div> <div style="width:950px; text-align:left; line-height:180%;" class="news_content_body"> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 空心<strong><a href="http://www.e-seiyaku.com/" style="outline:none;color:#646464;text-decoration-line:none;">繞線(xiàn)機</a></strong>是用于繞制精密自粘空心線(xiàn)圈的專(zhuān)用設備，可以繞制各種VCM音圈、喇叭音圈、跑道形喇叭音圈、電動(dòng)機線(xiàn)圈、DVD激光頭線(xiàn)圈、感應線(xiàn)圈、扁平電動(dòng)機線(xiàn)圈、手機振動(dòng)電機線(xiàn)圈、非接觸式IC卡線(xiàn)圈、各種自粘異型線(xiàn)圈等�？招睦@線(xiàn)機采用可編程控制器作為控制核心，觸摸屏作為人機交換，伺服電機作為執行機構，實(shí)現轉軸與排線(xiàn)的精確控制，從而保證繞線(xiàn)的精度。龍?chǎng)坞娮覮X-DZ1300<strong>全自動(dòng)空心線(xiàn)圈機</strong>是全自動(dòng)無(wú)骨架系列的機型，可以繞制不同規格的空心線(xiàn)圈(見(jiàn)圖1)，該設備性能可靠，效率高，自動(dòng)化程度高，24 h的連續運轉只需要最簡(jiǎn)單的保養，適應線(xiàn)圈的大批量生產(chǎn)。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> <a href="http://www.e-seiyaku.com/Attachment/month_1503/201503011029462158.png" target="_blank" style="outline:none;color:#646464;text-decoration-line:none;"><img src="http://www.e-seiyaku.com/Attachment/month_1503/201503011029436264.png" alt="" style="vertical-align:middle;max-width:696px;height:auto;" /><img src="http://www.e-seiyaku.com/Attachment/month_1503/201503011029462158.png" alt="全自動(dòng)繞線(xiàn)機" width="350" height="350" style="vertical-align:middle;max-width:696px;height:auto;" /></a> </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 1、主要技術(shù)特征 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 主軸數：單軸 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 固定方式: 熱風(fēng)粘接 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 適用線(xiàn)徑: 0.02mm-0.2mm(大于0.2mm要另議) </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 驅動(dòng)方式: 三軸同步插補伺服控制 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 繞線(xiàn)精度: 0.002mm </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 繞線(xiàn)外徑: 20mm(大于20mm要另議) </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 排線(xiàn)馬達： 100W伺服馬達（Y軸） </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 排線(xiàn)寬度: 10mm(大于10mm要另議) </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 排寬馬達： 200W伺服馬達(X軸） </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 主軸馬達： 400W伺服馬達（U軸） </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 停止精度: 0.02度 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 引出線(xiàn)長(cháng)度: 一般35-50mm（可調） </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 工作轉向：順時(shí)針/逆時(shí)針 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 張力器 : 磁性張力器 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 操作系統 : 觸摸屏操作 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 線(xiàn)切斷 : 切線(xiàn)和夾線(xiàn)同步方式 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 出線(xiàn)角度 : 任意可調（結合治具） </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 電源電壓: AC 220V/50HZ </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 氣壓: 4-6kgf/cm2 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 機體尺寸： 880mm（W）*500mm（L）*1380mm(H) </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 2、全自動(dòng)繞線(xiàn)機的工作原理 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> <strong><a href="http://www.e-seiyaku.com/" style="outline:none;color:#646464;text-decoration-line:none;">全自動(dòng)繞線(xiàn)機</a></strong>由機械結構部分、電氣控制部分、氣路部分等組成。其中機械部分由繞線(xiàn)機構、排線(xiàn)機構、剪線(xiàn)機構、線(xiàn)圈模具、脫模機構、加熱機構、張力機構、機架等組成。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 該全自動(dòng)繞線(xiàn)機工作原理是:漆包線(xiàn)從原料桶出來(lái)，經(jīng)過(guò)張力機構后，線(xiàn)保持恒定的張力，然后通過(guò)排線(xiàn)機構的導線(xiàn)輪，再到減壓線(xiàn)機構的壓線(xiàn)柱下。繞線(xiàn)機構和排線(xiàn)機構協(xié)同動(dòng)作，即繞線(xiàn)機構每旋轉1周，排線(xiàn)機構帶動(dòng)漆包線(xiàn)移動(dòng)1個(gè)線(xiàn)徑的距離，從而實(shí)現整齊精密排線(xiàn)。同時(shí)加熱機構對漆包線(xiàn)和磨具進(jìn)行加熱，使漆包線(xiàn)一繞到磨具上，就能粘結在一起。當繞完一個(gè)線(xiàn)圈時(shí)，減壓線(xiàn)機構把漆包線(xiàn)剪斷的同時(shí)另一端又被壓倒，然后把線(xiàn)圈卸載。周而復始，實(shí)現全自動(dòng)排線(xiàn)。主體機構見(jiàn)圖2 。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> <a href="http://www.e-seiyaku.com/Attachment/month_1503/201503011029529978.png" target="_blank" style="outline:none;color:#646464;text-decoration-line:none;"><img src="http://www.e-seiyaku.com/Attachment/month_1503/201503011029529978.png" alt="全自動(dòng)繞線(xiàn)機的特點(diǎn)3" width="370" height="298" style="vertical-align:middle;max-width:696px;height:auto;" /></a> </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> (1) 繞線(xiàn)機結構 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 該機構由電機、同步帶輪、同步帶、中間軸、模具左部件、模具右部件等組成，如圖3所示。成功繞制空心線(xiàn)圈，必須保證模具左右部件回轉中心同心，并目_模具左右部件同步等速轉動(dòng)。工作原理:電機通過(guò)同步帶輪同時(shí)帶動(dòng)同步帶1和同步帶2，同步帶2又通過(guò)中間軸把動(dòng)力傳遞到右端的同步帶3，然后再帶動(dòng)模具右部件轉動(dòng)。由于該機構使用的同步帶輪直徑相同，最終模具左右部件實(shí)現同步等速轉動(dòng)。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> <a href="http://www.e-seiyaku.com/Attachment/month_1503/201503011029588359.png" target="_blank" style="outline:none;color:#646464;text-decoration-line:none;"><img src="http://www.e-seiyaku.com/Attachment/month_1503/201503011029588359.png" alt="全自動(dòng)繞線(xiàn)機的特點(diǎn)2" width="391" height="303" style="vertical-align:middle;max-width:696px;height:auto;" /></a> </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 注意事項，模具右部件不同心，就會(huì )導致在繞線(xiàn)過(guò)程中模具右部件相互錯動(dòng)而發(fā)生摩擦，降低模具精度和縮短模具壽命，更嚴重的是擦傷線(xiàn)圈，降低線(xiàn)圈合格率和使用壽命。所以，在設計圖紙中，嚴格控制加工及裝配精度，保證模具左右部件回轉中心同心。該機構由伺服電機、精密絲杠、精密導軌組成。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 該機構設有由伺服電機驅動(dòng)的滾珠絲桿傳動(dòng)機構，其中絲桿與交流伺服電機的輸出軸固定連接;活動(dòng)排線(xiàn)架與絲桿螺母固定連接;精密排線(xiàn)的要求:當導線(xiàn)繞過(guò)一圈時(shí)，導線(xiàn)架必須移動(dòng)一個(gè)線(xiàn)徑的距離，本傳動(dòng)采用高精度滾珠絲桿，保證了傳動(dòng)的精確性，減小了換向時(shí)的空程，進(jìn)而保證了兩端的排線(xiàn)精度。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> (2) 排線(xiàn)機構 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 該機構由伺服電機、聯(lián)軸器、精密絲杠、精密導軌、氣缸、導向軸、導線(xiàn)輪和排線(xiàn)架組成，見(jiàn)圖4 該機構設有由伺服電機驅動(dòng)的滾珠絲杠副傳動(dòng)機構，其中絲杠與伺服電機的輸出軸通過(guò)聯(lián)軸器連接;活動(dòng)排線(xiàn)架與絲杠螺母固定連接;導軌對絲杠帶動(dòng)的部件精密導向。排線(xiàn)開(kāi)始前，氣缸帶動(dòng)整個(gè)絲杠導軌和排線(xiàn)架部件沿導向軸滑動(dòng)至排線(xiàn)初始位置，完成后排線(xiàn)，由氣缸帶動(dòng)回到原位。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 精密排線(xiàn)原理，通過(guò)PLC編程，并在人機界面輸入漆包線(xiàn)線(xiàn)徑參數。實(shí)現繞線(xiàn)模具每轉動(dòng)1周，伺服電機通過(guò)絲杠導軌帶動(dòng)導線(xiàn)和漆包線(xiàn)移動(dòng)一個(gè)線(xiàn)徑的距離;排滿(mǎn)一層后，繞線(xiàn)模具每旋轉1周，排線(xiàn)架和漆包線(xiàn)就返回一個(gè)線(xiàn)徑的距離，從而實(shí)現第2層精密排線(xiàn)。如此循環(huán)，也能實(shí)現多層排線(xiàn)。本傳動(dòng)采用高精度滾珠絲桿，保證了傳動(dòng)的精確性，減小了換向時(shí)的空程，進(jìn)而保證了兩端的排線(xiàn)精度。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> <a href="http://www.e-seiyaku.com/Attachment/month_1503/201503011030126686.png" target="_blank" style="outline:none;color:#646464;text-decoration-line:none;"><img src="http://www.e-seiyaku.com/Attachment/month_1503/201503011030126686.png" alt="全自動(dòng)繞線(xiàn)機的特點(diǎn)" width="401" height="298" style="vertical-align:middle;max-width:696px;height:auto;" /></a> </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> (3) 剪線(xiàn)機構 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 該機構由一對剪線(xiàn)模具、帶彈簧導向銷(xiāo)、切刀等零件組成�？梢酝瓿勺詣�(dòng)壓線(xiàn)及自動(dòng)剪線(xiàn)功能。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> (4) 線(xiàn)圈模具 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 由3個(gè)零件組成，更換不同的線(xiàn)圈模具可繞制不同型號的線(xiàn)圈。根據線(xiàn)圈外形以及線(xiàn)圈的電阻要求，設計出符合要求的音圈圖紙，然后根據音圈圖紙，設計模具圖紙，一是根據音圈進(jìn)出線(xiàn)的要求及方式設計進(jìn)線(xiàn)模，另外兩個(gè)是根據音圈外形規格設計的芯軸及脫模模具。針對不同的音圈型號，這3件模具要隨時(shí)更換。要求模具的安裝尺寸與設備的安裝部件具有互換性，按圖紙加工好即可以方便更換。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> (5) 脫模機構 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 該機構使用氣缸帶動(dòng)導向裝置動(dòng)作，使模具芯軸進(jìn)退，實(shí)現線(xiàn)圈從模具芯軸中脫離。另外有另一氣缸可將脫模液涂于右?jiàn)A板上，可使音圈容易脫離。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> (6) 加熱機構 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 繞制空心線(xiàn)圈所使用的線(xiàn)是自粘性漆包線(xiàn)，目前國外國內都有生產(chǎn)，其主要性能是經(jīng)過(guò)熱風(fēng)烘烤后可以相互粘結在一起，我所采用熱風(fēng)加熱器可以通過(guò)溫控表控制溫度，具有可靠穩定的工藝溫度，而且有調速閥控制熱風(fēng)量的大小，可提供線(xiàn)圈在繞制過(guò)程中具有可靠的工藝溫度。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 設備在使用前就應該先加熱一段時(shí)間，給模具提供好足夠溫度，這樣繞制的線(xiàn)圈不會(huì )散圈。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> (7) 張力機構 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> (1)張力控制使用電機張力器與以往的傳統張力器不同，電機張力器穩定性強、移動(dòng)時(shí)張力穩定，可提高良品率。其他公司使用傳統機械式張力器，張力追隨性差、張力不穩定。在開(kāi)始繞線(xiàn)提速和繞線(xiàn)結束減速時(shí)一般張力器的張力不穩定、會(huì )直接影響繞線(xiàn)效果(比如斷線(xiàn)率會(huì )比使用馬達張力器高)。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> (2)采用電機張力器，可調整絲線(xiàn)的張力，保證排線(xiàn)整齊，無(wú)壓疊、無(wú)松散。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> (8) 機架 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 機架采用角鋼焊接，外表面采用優(yōu)質(zhì)碳素結構鋼板，表面噴塑，美觀(guān)大方。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> (9) 關(guān)鍵技術(shù) </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> S軸與X軸的同步控制;兩側繞制軸的同心及同步旋轉技術(shù);繞制模具的結構設計等，其關(guān)鍵技術(shù)具體解決方法參看部件結構及原理。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 本機的主要執行器件均由日本原裝進(jìn)口，可靠性高，穩定性好，拆裝方便。機械電氣設計相對獨立，如果在工作中出現問(wèn)題可分別進(jìn)行維修。機械結構中零件具有可互換性，各零件可分別拆裝維修;電氣設計中各模塊也可分別拆裝互換。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 通過(guò)CNC控制的2個(gè)軸和1個(gè)汽缸來(lái)完成繞線(xiàn)。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> (1) x軸一控制排線(xiàn); </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> (2) s軸一繞線(xiàn)旋轉; </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> (3) 卷幅通過(guò)調整汽缸的行程用螺絲固定。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> </p> </div> <div style="width:950px; text-align:right; line-height:180%;" class="news_content_back"> <a href="javascript:history.go(-1)">[返回]</a> </div> </div> <div class="eq3i2aw" id="bodycontent" 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