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size="1" noshade> </div> <div style="width:950px; text-align:left; line-height:180%;" class="news_content_body"> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> <strong>繞線(xiàn)機</strong>主要是用于電線(xiàn)、插頭電源線(xiàn)的繞線(xiàn)、捆扎專(zhuān)用自動(dòng)化機器;繞線(xiàn)機適用于GB/V DE/U L/PSE/BSMI/IEC等AC插頭電源線(xiàn)(單頭、雙頭均行)，USB插頭線(xiàn)，MINI插頭線(xiàn)，電話(huà)線(xiàn)，網(wǎng)線(xiàn)，數據線(xiàn)等線(xiàn)材。繞線(xiàn)機大致可以分為兩類(lèi):一類(lèi)是半自動(dòng)繞線(xiàn)機，另一類(lèi)是全自動(dòng)繞線(xiàn)機;我們主要闡述了PLC在全自動(dòng)繞線(xiàn)機上的應用;通過(guò)采用PLC多段勻速脈沖輸出指令((FUN 140)，很好的實(shí)現了繞線(xiàn)過(guò)程中兩段高低速度勻速切換控制。<strong><a href="http://www.e-seiyaku.com/" style="outline:none;color:#646464;text-decoration-line:none;">自動(dòng)繞線(xiàn)機</a></strong>實(shí)物如圖1所示，繞線(xiàn)扎線(xiàn)完成的線(xiàn)材如圖2所示。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> <a href="http://www.e-seiyaku.com/Attachment/month_1507/201507191722312978.png" target="_blank" style="outline:none;color:#646464;text-decoration-line:none;"><img src="http://www.e-seiyaku.com/Attachment/month_1507/201507191722312978.png" alt="自動(dòng)繞線(xiàn)機" width="331" height="311" style="vertical-align:middle;max-width:696px;height:auto;" /></a> </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> <a href="http://www.e-seiyaku.com/Attachment/month_1507/201507191722385976.png" target="_blank" style="outline:none;color:#646464;text-decoration-line:none;"><img src="http://www.e-seiyaku.com/Attachment/month_1507/201507191722385976.png" alt="自動(dòng)繞線(xiàn)機扎線(xiàn)線(xiàn)材" width="327" height="178" style="vertical-align:middle;max-width:696px;height:auto;" /></a> </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 本方案<strong>全自動(dòng)繞線(xiàn)機</strong>(以下簡(jiǎn)稱(chēng)繞線(xiàn)機)主要分為電氣系統和機械系統兩部分。電氣系統主要采用PLC、7寸觸摸屏;機械系統主要采用圓盤(pán)繞線(xiàn)結構，通過(guò)伺服電機帶動(dòng)圓盤(pán)旋轉來(lái)實(shí)現線(xiàn)材的繞線(xiàn)圈數。繞線(xiàn)機設計參數如下。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 主軸數：6 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 主軸速度：8000RPM </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 控制方式：CNC數位變頻控制器 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 功率：900W </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 主軸夾具裝配內孔：Φ12mm </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 線(xiàn)徑范圍：Φ0.03-0.4mm（張力器工作范圍根據線(xiàn)徑而定） </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 繞線(xiàn)幅寬：100mm </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 排線(xiàn)幅寬：140mm </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 絞線(xiàn)長(cháng)度：250mm </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 絞線(xiàn)速度：3000RPM </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 絞線(xiàn)線(xiàn)徑：Φ0.03-0.1mm </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 工作氣壓：4-6kgf/ c㎡ </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 工作電壓：220VAC </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 設備尺寸：L/9000*W/900*H/1200mm </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 設備重量：150kg </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 基于上述各項技術(shù)指標，繞線(xiàn)機系統架構如圖3所示，系統由PLC控制器、上位機、伺服系統、步進(jìn)系統和氣動(dòng)系統等組成。方案控制系統采用BI系列PLC控制器;通過(guò)PLC多段勻速脈沖輸出指令(FUN 140)，很好的實(shí)現了繞線(xiàn)過(guò)程中兩段高低速度勻速切換控制。上位機采用EI F系列觸摸屏，提供用戶(hù)操作界面和參數設置界面，用戶(hù)可根據自身具體需求進(jìn)行參數設置。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> <a href="http://www.e-seiyaku.com/Attachment/month_1507/201507191723027331.png" target="_blank" style="outline:none;color:#646464;text-decoration-line:none;"><img src="http://www.e-seiyaku.com/Attachment/month_1507/201507191723027331.png" alt="繞線(xiàn)機系統架構" width="398" height="210" style="vertical-align:middle;max-width:696px;height:auto;" /></a> </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 3.1硬件配置 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 繞線(xiàn)機的系統硬件由控制器和擴展模塊、觸摸屏、伺服驅動(dòng)器及伺服電機、步進(jìn)驅動(dòng)器及步進(jìn)電機和外圍輸入輸出線(xiàn)路(包括限位開(kāi)關(guān)、指示燈、按鈕、氣缸等)組成。繞線(xiàn)機系統硬件配置架構如圖4所示。繞線(xiàn)機系統硬件清單如表2所示。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> <a href="http://www.e-seiyaku.com/Attachment/month_1507/201507191723115833.png" target="_blank" style="outline:none;color:#646464;text-decoration-line:none;"><img src="http://www.e-seiyaku.com/Attachment/month_1507/201507191723115833.png" alt="繞線(xiàn)機系統硬件配置" width="534" height="444" style="vertical-align:middle;max-width:696px;height:auto;" /></a> </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 3.2電氣控制 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 繞線(xiàn)機電源和PLC電源采用單相,AC220V電壓供電:角蟲(chóng)摸屏和步進(jìn)驅動(dòng)器電源采用開(kāi)關(guān)電源DC24V電壓供電:開(kāi)關(guān)采用空氣開(kāi)關(guān).進(jìn)行過(guò)電流、短路保護。電氣原理圖如圖5所示.PLC接線(xiàn)圖如圖6所示。電氣控制柜接線(xiàn)實(shí)物如圖7所示。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> <a href="http://www.e-seiyaku.com/Attachment/month_1507/201507191723212233.png" target="_blank" style="outline:none;color:#646464;text-decoration-line:none;"><img src="http://www.e-seiyaku.com/Attachment/month_1507/201507191723212233.png" alt="電氣原理圖" width="535" height="561" style="vertical-align:middle;max-width:696px;height:auto;" /></a> </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 繞線(xiàn)機在進(jìn)行繞線(xiàn)時(shí)需要進(jìn)行兩段速度控制.當開(kāi)始繞線(xiàn)時(shí)以高速進(jìn)行繞線(xiàn)，當離繞線(xiàn)完成還剩半圈時(shí)，需要以低速進(jìn)行繞線(xiàn)收尾;通過(guò)兩段速度繞線(xiàn)能夠很好的實(shí)現線(xiàn)材繞線(xiàn)。繞線(xiàn)機繞線(xiàn)圈數設置如圖12所示，繞線(xiàn)機PLC控制程序如圖13所示。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> <a href="http://www.e-seiyaku.com/Attachment/month_1507/201507191723303688.png" target="_blank" style="outline:none;color:#646464;text-decoration-line:none;"><img src="http://www.e-seiyaku.com/Attachment/month_1507/201507191723303688.png" alt="繞線(xiàn)機繞線(xiàn)圈數設置" width="517" height="343" 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