_變壓器組合式繞線(xiàn)機的原理-東莞市龍?chǎng)坞娮佑邢薰?/title> <meta name="Keywords" content="繞線(xiàn)機,自動(dòng)繞線(xiàn)機,全自動(dòng)繞線(xiàn)機,環(huán)形繞線(xiàn)機,環(huán)型繞線(xiàn)機,醫療繞線(xiàn)機,平行繞線(xiàn)機,東莞繞線(xiàn)機,半自動(dòng)繞線(xiàn)機,插片機,變壓器自動(dòng)繞線(xiàn)機" > <meta name="Description" content=" 變壓器組合式繞線(xiàn)機的主要設備從右至左依次如下:扁線(xiàn)放卷、圓線(xiàn)放卷、箔料開(kāi)卷、箔料自動(dòng)糾偏、去毛刺、清潔、層間絕緣開(kāi)卷、端部絕緣開(kāi)卷、自動(dòng)排線(xiàn)、收卷主機和焊接等裝置。下面將分繞線(xiàn)使用設備、繞箔使用" > <link charset="gb2312" href="/Templates/cn2017/css/indexcss.css" rel="stylesheet" type="text/css" /> <link href="/Templates/cn2017/css/headcss.css" rel="stylesheet" type="text/css" /> <link rel="stylesheet" href="/Templates/cn2017/css/allbag.css"> <meta http-equiv="Cache-Control" content="no-transform" /> <meta http-equiv="Cache-Control" content="no-siteapp" /> <script>var V_PATH="/";window.onerror=function(){ return true; };</script> </head> <body onload="themax();init();"> <div id="e7zlj" class="pl_css_ganrao" style="display: none;"><kbd 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line-height:180%;" class="news_content_body"> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 變壓器組合式繞線(xiàn)機的主要設備從右至左依次如下:扁線(xiàn)放卷、圓線(xiàn)放卷、箔料開(kāi)卷、箔料自動(dòng)糾偏、去毛刺、清潔、層間絕緣開(kāi)卷、端部絕緣開(kāi)卷、自動(dòng)排線(xiàn)、收卷主機和焊接等裝置。下面將分繞線(xiàn)使用設備、繞箔使用設備和繞線(xiàn)繞箔共用設備三部分進(jìn)行介紹。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 1、繞線(xiàn)使用設備 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> <strong>繞線(xiàn)機</strong>的結構原理如下圖所示。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> <a href="http://www.e-seiyaku.com/Attachment/month_1607/201607181130227292.png" target="_blank" style="outline:none;color:#646464;text-decoration-line:none;"><img src="http://www.e-seiyaku.com/Attachment/month_1607/201607181130227292.png" alt="全自動(dòng)繞線(xiàn)機設備" width="683" height="354" style="vertical-align:middle;max-width:696px;height:auto;" /></a> </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> (1)扁線(xiàn)放卷裝置和圓線(xiàn)放卷裝置 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 如下圖所示,扁平線(xiàn)放卷裝置上裝有氣動(dòng)碟式剎車(chē)片,該氣動(dòng)剎車(chē)片由氣缸驅動(dòng),當氣缸動(dòng)作時(shí),兩片剎車(chē)片相互夾緊,使扁平線(xiàn)放卷圓盤(pán)受到摩擦力的作用以產(chǎn)生張力,可以通過(guò)人工調整減壓閥的氣壓值來(lái)調節張力的大小。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> <a href="http://www.e-seiyaku.com/Attachment/month_1607/20160718113056224.png" target="_blank" style="outline:none;color:#646464;text-decoration-line:none;"><img src="http://www.e-seiyaku.com/Attachment/month_1607/20160718113056224.png" alt="變壓器組合式繞線(xiàn)機," width="500" height="470" style="vertical-align:middle;max-width:696px;height:auto;" /></a> </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 圓線(xiàn)繞制過(guò)程的張力是通過(guò)將圓線(xiàn)在舒張輥上纏繞產(chǎn)生的。圓線(xiàn)料卷是按軸向在豎直方向上放置的,這樣當收卷主軸突然減速時(shí),圓線(xiàn)放卷裝置上的圓線(xiàn)料卷不會(huì )因為慣性造成松散脫落。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> (2)繞線(xiàn)機的自動(dòng)排線(xiàn)裝置 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 如下圖所示,自動(dòng)排線(xiàn)裝置由排線(xiàn)機頭、伺服電機、直線(xiàn)導軌和滾珠絲杠等組成,排線(xiàn)機頭安裝在滾珠絲杠上,伺服電機驅動(dòng)滾珠絲杠,就可以實(shí)現排線(xiàn)機頭沿著(zhù)直線(xiàn)導軌左右移動(dòng),排線(xiàn)裝置的左右兩端裝有限位開(kāi)關(guān),其中排線(xiàn)伺服電機的功率為200W。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> <a href="http://www.e-seiyaku.com/Attachment/month_1607/20160718113210756.png" target="_blank" style="outline:none;color:#646464;text-decoration-line:none;"><img src="http://www.e-seiyaku.com/Attachment/month_1607/20160718113210756.png" alt=")繞線(xiàn)機的自動(dòng)排線(xiàn)裝置" width="305" height="112" style="vertical-align:middle;max-width:696px;height:auto;" /></a> </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 2、繞箔使用設備 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 繞線(xiàn)機的結構原圖如圖2-5所示。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> <a href="http://www.e-seiyaku.com/Attachment/month_1607/201607181133039027.png" target="_blank" style="outline:none;color:#646464;text-decoration-line:none;"><img src="http://www.e-seiyaku.com/Attachment/month_1607/201607181133039027.png" alt="繞線(xiàn)機的結構原圖" width="637" height="381" style="vertical-align:middle;max-width:696px;height:auto;" /></a> </p> <br style="color:#666666;font-family:Arial;white-space:normal;" /> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> (1)箔料開(kāi)卷裝置 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 箔料開(kāi)卷裝置上裝有卷壓輯,由氣缸驅動(dòng),箔料卷被安裝在開(kāi)卷裝置上, 開(kāi)卷壓輥壓下;當剪斷箔料或開(kāi)卷裝置反轉收卷時(shí), 開(kāi)卷壓輥一直處于壓緊狀態(tài)就可以防止箔料卷脫落。開(kāi)卷裝置是通過(guò)磁粉制動(dòng)器來(lái)產(chǎn)生張力的，如圖2-6所示,磁粉制動(dòng)器的基座固定在整個(gè)T型墻的基座上,磁粉制動(dòng)器通軸的一端連接著(zhù)減速箱,減速箱的輸出軸作為卷裝置的主軸,減速比為17.49。磁粉制動(dòng)器的型號為ZKB-5XN,額定轉矩50Nm,最大電流2A,磁粉制動(dòng)器通軸的另一端與開(kāi)卷電機通過(guò)皮帶傳動(dòng)。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 正常繞箔時(shí),開(kāi)卷電機不得電,磁粉制動(dòng)器通電產(chǎn)生制動(dòng)力矩, 卷電機和磁粉制動(dòng)器被收卷主軸拖動(dòng)旋轉;當進(jìn)行自動(dòng)退繞時(shí),磁粉制動(dòng)器失電,收卷主軸和開(kāi)卷電機均反轉, 卷電機與皮帶之間一直處于打滑狀態(tài),保證了退繞過(guò)程中張力不消失,其中開(kāi)卷電機的功率為150W。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> (2)去毛刺裝置和清潔裝置 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 去毛刺裝置是一個(gè)由氣虹驅動(dòng)的鋼制壓棍,當氣虹動(dòng)作時(shí),上壓親壓下將箔料上的毛刺壓平。箔料上的毛刺有可能會(huì )刺穿絕緣層,導致不同層之間發(fā)生短路。毛刺的存在還會(huì )引起尖端放電,嚴重時(shí)會(huì )擊穿變壓器內部絕緣層。清潔裝置利用自身帶有的毛氈清除箔料上的灰塵。箔料上的灰塵同樣會(huì )降低層與層之間的電氣絕緣強度,嚴重時(shí)也會(huì )造成絕緣層的擊穿。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> (3)繞線(xiàn)機的自動(dòng)糾偏裝置 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 繞線(xiàn)機的糾偏裝置由光電模擬量糾偏傳感器、伺服系統、減速機、滾珠絲杜、直線(xiàn)導軌和T型墻組成, 卷軸、繞箔的各個(gè)引導棍、去毛刺和清潔裝置均裝在T型墻上,其中伺服電機的功率為200W,減速機的減速比為5。導軌的兩端各裝有一個(gè)接近關(guān)和限位開(kāi)關(guān),接近開(kāi)關(guān)為金屬感應式,用于產(chǎn)生糾偏伺服電機的初始定位信號;限位開(kāi)關(guān)用于保證T型墻不會(huì )滑出直線(xiàn)導軌。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> (4)焊接裝置 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 根據變壓器的工藝要求,需要在箔式線(xiàn)圈的起始端和末端分別燥接一個(gè)銅排,作為變壓器低壓側線(xiàn)圈的兩極。焊接裝置包括移動(dòng)小車(chē)、焊接壓板、焊接夾具和焊槍等,移動(dòng)小車(chē)是通過(guò)異步電機、減速箔和滾珠絲杠驅動(dòng),移動(dòng)小車(chē)電機的功率為90W,通過(guò)三菱變頻器進(jìn)行調速,可以方便地調整焊接的速度;焊接裝置的兩端各裝有一個(gè)限位開(kāi)關(guān),用于限制移動(dòng)小車(chē)的位置;連接電流可以利用電位器進(jìn)行調整,采用自動(dòng)輝接方式可以保證焊縫均勻,提高焊接質(zhì)量。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 3、繞線(xiàn)和繞箔組合式繞線(xiàn)機 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> (1)收卷主機 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 收卷主機其軸上可以固定工件,工件跟隨主軸旋轉完成線(xiàn)圈的繞制。收卷電機的功率為5.5KW,由變頻器驅動(dòng),利用腳踏開(kāi)關(guān)控制其啟動(dòng)和停止,收卷電機同時(shí)配有電磁制動(dòng)器,可以滿(mǎn)足收卷主軸的快速制動(dòng)要求。收卷電機與主軸間通過(guò)機械換檔減速機箔傳遞動(dòng)力,有兩個(gè)檔位可供選擇,繞箔時(shí)采用1檔,1檔的減速比為55.2,主軸上能夠獲得較大的額定轉矩和較低的額定轉速以滿(mǎn)足繞箔的工藝要求;繞線(xiàn)時(shí)采用2檔,2檔的減速比為32.5,主軸上能夠獲得較小的額定轉矩和較高的額定轉速以滿(mǎn)足繞線(xiàn)的工藝要求。收卷主機上的卷繞壓棍由氣缸驅動(dòng),工作時(shí)卷繞壓棍壓下,為收卷主機上的箔料提供一個(gè)輔助的壓力。當繞箔完成停車(chē)并剪斷箔料進(jìn)行焊接時(shí),該卷繞壓貓將箔料壓緊,防止已繞箔料松散脫落。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> (2)層間絕緣開(kāi)卷裝置 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 該組合式<strong><a href="http://www.e-seiyaku.com/" style="outline:none;color:#646464;text-decoration-line:none;">繞線(xiàn)機</a></strong>共有兩套層間絕緣開(kāi)卷裝置,可以同時(shí)實(shí)現兩層絕緣紙的開(kāi)卷,其中層間絕緣開(kāi)卷電機的功率為120W。由于層間絕緣所需的張力值較小,因此層間絕緣的張力可以利用氣缸推動(dòng)剎車(chē)片產(chǎn)生,該張力值的調節可以通過(guò)人工調整減壓閥的氣壓值來(lái)實(shí)現。自動(dòng)繞線(xiàn)時(shí),聯(lián)動(dòng)開(kāi)關(guān)切換至自動(dòng)狀態(tài),箔料和層間絕緣重疊在一起被卷繞在收卷主軸上,開(kāi)卷電機反轉,氣虹動(dòng)作推動(dòng)其中一片剎車(chē)片與開(kāi)卷電機的剎車(chē)片摩擦產(chǎn)生張力,當層間絕緣退繞時(shí)需要手動(dòng)操作。 </p> </div> <div style="width:950px; text-align:right; line-height:180%;" class="news_content_back"> <a href="javascript:history.go(-1)">[返回]</a> </div> </div> <div class="uvpukuz" id="bodycontent" style="text-align:left;" class="news_prev"> 上一篇：<a href="/html/259.html">變壓器的好搭檔------龍?chǎng)坞娮迎h(huán)型繞線(xiàn)機</a> </div> <div class="xkeoi3n" id="bodycontent" style="text-align:left;" class="news_next"> 下一篇：<a href="/html/261.html">基于Profibus的變壓器繞線(xiàn)機的研究與開(kāi)發(fā)</a> </div> </div> <div id="mztiynt" class="clear"></div> </div> <div id="n8uz2od" 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