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class="qvbqq8f" id="center"> <div class="dqva8si" id="bodycontent" class="mianbxContent" style="height:25px;width:90%;text-align:right;"><a href="/">首頁(yè)</a> > <a href="/html/list-20-1.html">新聞中心</a> > <a href="/html/list-21-1.html">新聞資訊</a></div> <div class="svafk8k" id="bodycontent"> <div style="width:950px;height:30px;" class="news_content_title"> <h3 style="color:#333;margin:0pt 0pt 0pt 0pt;"> <strong>基于Profibus的變壓器繞線(xiàn)機的研究與開(kāi)發(fā)</strong> </h3><hr width="95%" size="1" noshade> </div> <div style="width:950px; text-align:left; line-height:180%;" class="news_content_body"> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 臥式繞線(xiàn)機是大型電力變壓器、電抗器線(xiàn)圈繞制的專(zhuān)用設備，是集自動(dòng)放線(xiàn)、自動(dòng)繞線(xiàn)及恒壓力整形（軸向和輻向）于一體的自動(dòng)化生產(chǎn)設備。設備的控制核心采用高性能PLC，設備上集成了多臺電動(dòng)機，包括主軸電動(dòng)機、軸向壓緊電動(dòng)機和輻向壓緊電動(dòng)機等，為了保證精度，這些<strong><a href="http://www.e-seiyaku.com/" style="outline:none;color:#646464;text-decoration-line:none;">自動(dòng)繞線(xiàn)機</a></strong>一般都采用變頻控制或者是伺服控制。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> <a href="http://www.e-seiyaku.com/Attachment/month_1608/201608231308164676.jpg" target="_blank" style="outline:none;color:#646464;text-decoration-line:none;"><img src="http://www.e-seiyaku.com/Attachment/month_1608/201608231308164676.jpg" alt="自動(dòng)繞線(xiàn)機" width="500" height="470" style="vertical-align:middle;max-width:696px;height:auto;" /></a> </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 但是傳統繞線(xiàn)機的PLC與變頻器（含伺服驅動(dòng)器）間采用直接線(xiàn)纜連接方式，傳送4～20 mA模擬量信號或DC24 V等開(kāi)關(guān)量信號，并以此監控變頻器（含伺服驅動(dòng)器），會(huì )存在以下弊端。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 1）線(xiàn)纜太多，可靠性不易保證。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 2）信息集成能力不強。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 3）僅靠I/O接線(xiàn)方式獲取的信息量有限，大量的數據如設備參數、故障及故障記錄等數據很難得到。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 為解決這些問(wèn)題，研發(fā)了采用Profibus總線(xiàn)通信的變壓器繞線(xiàn)機。其中主軸電動(dòng)機采用交流變頻速度控制；軸向壓緊電動(dòng)機采用交流變頻轉矩控制；輻向壓緊電動(dòng)機采用交流伺服控制。設備核心控制器采用PLC。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 將現場(chǎng)總線(xiàn)技術(shù)應用到此大型數控臥式繞線(xiàn)機上，即采用Profibus總線(xiàn)，將A700變頻器、ACS800變頻器和LXM05B伺服與PLC組成Profibus網(wǎng)絡(luò )，很好地解決了上述問(wèn)題。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> <strong>Proﬁbus簡(jiǎn)介</strong> </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> Proﬁbus由三個(gè)兼容部分組成，即Proﬁbus－DP（DecentralizedPeriphery）、Proﬁbus－PA（Process Automation）和Profibus－FMS（Field busMessage Speciﬁcation ）。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 1）Profibus－DP。是一種高速低成本通信，用于設備級控制系統與分散式I/O的通信。使用Profibus－DP可取代DC24 V或4～20 mA信號傳輸。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 2）Profibus－PA。專(zhuān)為過(guò)程自動(dòng)化設計，可使傳感器和執行機構聯(lián)在一根總線(xiàn)上，并有本征安全規范。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 3）Proﬁbus－FMS。用于車(chē)間級監控網(wǎng)絡(luò )，是一個(gè)令牌結構，實(shí)時(shí)多主網(wǎng)絡(luò )。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> Proﬁbus是一種用于工廠(chǎng)自動(dòng)化車(chē)間級監控和現場(chǎng)設備層數據通信與控制的現場(chǎng)總線(xiàn)技術(shù)，可實(shí)現現場(chǎng)設備層到車(chē)間級監控的分散式數字控制和現場(chǎng)通信，從而為實(shí)現工廠(chǎng)綜合自動(dòng)化和現場(chǎng)設備智能化提供了可行的解決方案。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 與其他現場(chǎng)總線(xiàn)系統相比，Profibus的最大優(yōu)點(diǎn)在于具有穩定的國際標準EN50170作保證，并經(jīng)實(shí)際應用驗證具有普遍性。市場(chǎng)調查確認，在德國和歐洲市場(chǎng)中Profibus占開(kāi)放性工業(yè)現場(chǎng)總線(xiàn)系統的市場(chǎng)超過(guò)40％。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> <strong>大型數控臥繞中的Proﬁbus網(wǎng)絡(luò )</strong> </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 大型數控臥繞中的Proﬁbus網(wǎng)絡(luò )采用Proﬁbus－DP方式，包括如圖1所示的以下設備。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> <a href="http://www.e-seiyaku.com/Attachment/month_1608/201608231306117990.png" target="_blank" style="outline:none;color:#646464;text-decoration-line:none;"><img src="http://www.e-seiyaku.com/Attachment/month_1608/201608231306117990.png" alt="大型數控臥繞中的Proﬁbus網(wǎng)絡(luò )" width="389" height="229" style="vertical-align:middle;max-width:696px;height:auto;" /></a> </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> （1）PLC 1臺，型號為313C－2DP，作為MASTER，總線(xiàn)地址為2。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> （2）A700變頻器 1臺，作為SLAVE，帶FR－A7NP模塊，總線(xiàn)地址為3。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> （3）ACS800變頻器 1臺，作為SLAVE，帶RPBA－01模塊，總線(xiàn)地址為4。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> （4）LXM05B伺服驅動(dòng)系統1臺，作為SLAVE，總線(xiàn)地址為5。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> PLC中Proﬁbus通信的程序實(shí)現方法 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 1．硬件組態(tài) </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 首先需要安裝A700變頻器、ACS800變頻器及 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> LXM05B伺服這些設備的GSD文件，如圖2所示。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> <a href="http://www.e-seiyaku.com/Attachment/month_1608/20160823130635295.png" target="_blank" style="outline:none;color:#646464;text-decoration-line:none;"><img src="http://www.e-seiyaku.com/Attachment/month_1608/20160823130635295.png" alt="LXM05B伺服這些設備的GSD文件" width="397" height="549" style="vertical-align:middle;max-width:696px;height:auto;" /></a> </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 最后依次完成A700變頻器、ACS800變頻器以及LXM05B伺服的硬件組態(tài)，如圖4所示。定義硬件組態(tài)時(shí)根據實(shí)際需要選擇PPO類(lèi)型，本大型數控臥式繞線(xiàn)機中選擇的是PPO2，如圖5所示。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> <a href="http://www.e-seiyaku.com/Attachment/month_1608/201608231307088445.png" target="_blank" style="outline:none;color:#646464;text-decoration-line:none;"><img src="http://www.e-seiyaku.com/Attachment/month_1608/201608231307088445.png" alt="數控臥式繞線(xiàn)機" width="452" height="382" style="vertical-align:middle;max-width:696px;height:auto;" /></a> </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 2．軟件編程 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 需要注意以下幾點(diǎn)。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 1）為每個(gè)SLAVE設備創(chuàng )建一個(gè)DB塊，存儲需要通信的參數。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 2）為每個(gè)SLAVE設備創(chuàng )建一個(gè)FC塊，并在其中調用SFC14和SFC15，如圖6所示。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> <a href="http://www.e-seiyaku.com/Attachment/month_1608/201608231307267617.png" target="_blank" style="outline:none;color:#646464;text-decoration-line:none;"><img src="http://www.e-seiyaku.com/Attachment/month_1608/201608231307267617.png" alt="數控臥式繞線(xiàn)機軟件編程" width="371" height="236" style="vertical-align:middle;max-width:696px;height:auto;" /></a> </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 3．變頻器和伺服驅動(dòng)器的參數設定在完成PLC程序的硬件組態(tài)、軟件編程和通信電纜連接后，需要對變頻器和伺服驅動(dòng)器進(jìn)行參數設定，包括通信地址、波特率及操作模式等。如果通信異常，則變頻器和伺服驅動(dòng)器面板上的通信指示燈會(huì )有提示。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> </p> <p 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