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class="zmrclty" id="center"> <div class="cffkuuk" id="bodycontent" class="mianbxContent" style="height:25px;width:90%;text-align:right;"><a href="/">首頁(yè)</a> > <a href="/html/list-20-1.html">新聞中心</a> > <a href="/html/list-21-1.html">新聞資訊</a></div> <div class="vy8wh2m" id="bodycontent"> <div style="width:950px;height:30px;" class="news_content_title"> <h3 style="color:#333;margin:0pt 0pt 0pt 0pt;"> <strong>粗線(xiàn)徑繞線(xiàn)機的算法有什么特點(diǎn)</strong> </h3><hr width="95%" size="1" noshade> </div> <div style="width:950px; text-align:left; line-height:180%;" class="news_content_body"> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 隨著(zhù)計算機技術(shù)和機械設計技術(shù)的發(fā)展，目前<strong>全自動(dòng)繞線(xiàn)機</strong>的機械精度和控制系統算法都取得了很大的進(jìn)步，并已成為國民經(jīng)濟發(fā)展的重要組成部分。機械精度的提高主要通過(guò)優(yōu)質(zhì)精密耐磨的材料，研制出機械精度較高的繞線(xiàn)機;而繞線(xiàn)精度卻主要依賴(lài)于采用的控制系統和控制算法�？v觀(guān)繞線(xiàn)機行業(yè)，目前基本都是根據企業(yè)定制的PLC工業(yè)控制方法實(shí)現繞線(xiàn)。但是在繞制粗線(xiàn)徑漆包線(xiàn)線(xiàn)圈時(shí)，并不會(huì )出現如圖1. 2所示的理想排線(xiàn)情況。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;text-align:center;"> <a href="http://www.e-seiyaku.com/Attachment/month_1907/201907151138136624.png" target="_blank" style="outline:none;color:#646464;text-decoration-line:none;"><img src="http://www.e-seiyaku.com/Attachment/month_1907/201907151138136624.png" alt="繞線(xiàn)機的排線(xiàn)原理" width="307" height="265" style="vertical-align:middle;max-width:696px;height:auto;" /></a> </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 而是在骨架邊緣處出現跳線(xiàn)和疊線(xiàn)等的問(wèn)題，每層線(xiàn)圈并非剛好壓在下層線(xiàn)圈上，究其原因有主要有以下幾點(diǎn): </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> (1)漆包線(xiàn)之間具有相互擠壓的作用力，因此，在排線(xiàn)過(guò)程中，漆包線(xiàn)之間會(huì )發(fā)生相對的位移; </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> (2)隨著(zhù)主軸的轉動(dòng)，漆包線(xiàn)受到的張力也是不斷改變的; </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> (3)隨著(zhù)線(xiàn)圈層數的增加，同層線(xiàn)圈漆包線(xiàn)之間以及不同線(xiàn)圈層漆包線(xiàn)之間的作用力也會(huì )發(fā)生變化; </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> (4)排線(xiàn)并不是剛好滿(mǎn)足整數圈; </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> (5)主軸轉動(dòng)過(guò)程由于機械振動(dòng)，會(huì )發(fā)生相對的應力和應變。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 因此會(huì )出現如圖1. 3所示的實(shí)際排線(xiàn)情況。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;text-align:center;"> <a href="http://www.e-seiyaku.com/Attachment/month_1907/201907151138194445.png" target="_blank" style="outline:none;color:#646464;text-decoration-line:none;"><img src="http://www.e-seiyaku.com/Attachment/month_1907/201907151138194445.png" alt="繞線(xiàn)機的排線(xiàn)原理" width="306" height="263" style="vertical-align:middle;max-width:696px;height:auto;" /></a> </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 假設漆包線(xiàn)徑為1mm，線(xiàn)圈骨架寬度為30mm，總共繞制圈數為300圈，那么根據傳統的繞線(xiàn)方法，很容易得出:每層排線(xiàn)圈數二30mm/1mm=30圈，總共繞制10層。但是從圖1. 3可以發(fā)現，漆包線(xiàn)并不是平行于骨架邊緣排線(xiàn)，而是有一定的傾斜角度，假設傾斜角度剛好能跳過(guò)一格線(xiàn)圈，那么第一層排線(xiàn)9格后，漆包線(xiàn)已到達骨架邊緣，于是再繞制一格時(shí)，下層線(xiàn)圈就會(huì )被擠壓，出現跳線(xiàn)的可能，于是采用傳統的繞線(xiàn)機來(lái)回按整數圈排線(xiàn)，并且每層都以相同的速度和圈數來(lái)排線(xiàn)就會(huì )出現跳線(xiàn)和疊線(xiàn)的問(wèn)題。 </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;text-align:center;"> <a href="http://www.e-seiyaku.com/Attachment/month_1907/201907151143216832.jpg" target="_blank" style="outline:none;color:#646464;text-decoration-line:none;"><img src="http://www.e-seiyaku.com/Attachment/month_1907/201907151143216832.jpg" alt="繞線(xiàn)機,全自動(dòng)繞線(xiàn)機,自動(dòng)繞線(xiàn)機" width="350" height="350" style="vertical-align:middle;max-width:696px;height:auto;" /></a> </p> <p style="margin-top:0px;margin-bottom:0px;padding:0px;line-height:2;text-indent:25px;color:#666666;font-family:Arial;white-space:normal;"> 針對上述的問(wèn)題，主要有以下的研究:有的在骨架邊緣處增設傳感器，動(dòng)態(tài)的跟蹤排線(xiàn)過(guò)程，準確的定位排線(xiàn)位置，并與主控設備通信，改變排線(xiàn)的策略，達到提高排線(xiàn)的目的，目前主流的<a href="http://www.e-seiyaku.com/" style="outline:none;color:#646464;text-decoration-line:none;"><strong>繞線(xiàn)機</strong></a>廠(chǎng)商都是采用這種繞線(xiàn)方式，有的通過(guò)安裝視頻監控，捕捉繞線(xiàn)的實(shí)際位置，反饋給主控系統，動(dòng)態(tài)的改變排線(xiàn)方式。這些方法的實(shí)現都比較的復雜，而且成本相對較高。因此，本文提出了內嵌PLC的數控指令的方式實(shí)現非線(xiàn)性算法，即線(xiàn)圈繞制過(guò)程中可以實(shí)現非整數圈繞線(xiàn)，而且每次繞制的速度都可動(dòng)態(tài)設定，通過(guò)數控指令的組合來(lái)實(shí)現繞線(xiàn)的功能，提高繞線(xiàn)的精度和速度。 </p> <div> <br /> </div> </div> <div style="width:950px; text-align:right; line-height:180%;" class="news_content_back"> <a 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