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id="bodycontent"> <div style="width:950px;height:30px;" class="news_content_title"> <h3 style="color:#333;margin:0pt 0pt 0pt 0pt;"> <strong>變壓器全自動(dòng)繞線(xiàn)機國內發(fā)展現狀</strong> </h3><hr width="95%" size="1" noshade> </div> <div style="width:950px; text-align:left; line-height:180%;" class="news_content_body"> <p class="MsoNormal"> 大部分國內變壓器全自動(dòng)繞線(xiàn)機生產(chǎn)企業(yè)因為制作規模較小、技術(shù)水平不足、科研經(jīng)費投入較少、自主創(chuàng )新能力較低等原因，導致很難生產(chǎn)出符合技術(shù)要求的高品優(yōu)質(zhì)專(zhuān)用設備，使之無(wú)法和國外相關(guān)企業(yè)產(chǎn)生有力競爭。在我國，大部分中小型變壓器制造廠(chǎng)使用半自動(dòng)方式進(jìn)行變壓器繞線(xiàn)作業(yè)，落后的生產(chǎn)工藝以及低效生產(chǎn)更多的表現為以下幾個(gè)方面： </p> <p class="MsoNormal"> （<span>1</span>）制作流程相關(guān)的線(xiàn)體排布、纏繞緊松以及添加絕緣層均采用人工操作，設備的自動(dòng)化水平低、生產(chǎn)的產(chǎn)品質(zhì)量差。 </p> <p class="MsoNormal"> <br /> </p> <p class="MsoNormal"> （<span>2</span>）異步交流電機驅動(dòng)為主的卷繞主軸，使繞線(xiàn)機啟動(dòng)與制動(dòng)機制平穩性較差，繞制線(xiàn)圈無(wú)法緊密貼合，導致張力不均衡。目前，許多公司已經(jīng)實(shí)現了對變壓器全自動(dòng)繞線(xiàn)機半自動(dòng)化控制，比如東莞龍?chǎng)坞娮佑邢薰旧a(chǎn)的<a href="http://www.e-seiyaku.com/" target="_blank"><strong>自動(dòng)變壓器繞線(xiàn)機</strong></a>，如下圖所示，具有功能齊全、動(dòng)力強勁等特點(diǎn)能夠繞制的導線(xiàn)直徑范圍較大，線(xiàn)圈成品的尺寸范圍也較大。東莞市怡斯麥電子有限公司產(chǎn)的自動(dòng)排線(xiàn)繞線(xiàn)機，具有導線(xiàn)圈數自動(dòng)校準功能，繞線(xiàn)精度達±<span>0.1</span>圈，且每個(gè)段位的“起繞點(diǎn)”、“線(xiàn)徑”、“幅寬”都可在待機狀態(tài)下適時(shí)調整。 </p> <p class="MsoNormal"> <img src="/upload/image/20191115/20191115141536563656.jpg" alt="大扭力電力變壓器專(zhuān)用繞線(xiàn)機" width="800" height="800" title="大扭力電力變壓器專(zhuān)用繞線(xiàn)機" align="" /> </p> <p class="MsoNormal"> <span></span> </p> <p class="MsoNormal"> 國內許多專(zhuān)業(yè)技術(shù)人員對繞線(xiàn)機張力控制系統方面做出了相關(guān)的深入的研究，<span>2010</span>設計了一種基于矢量變頻技術(shù)的恒張力繞線(xiàn)機構，該機構完全滿(mǎn)足導線(xiàn)纏繞的工藝要求，對導線(xiàn)纏繞張力控制的精度高；<span>2010</span>年圍繞非連續帶材繞制工藝問(wèn)題，對繞制過(guò)程中的張力控制、布帶自動(dòng)連續及自動(dòng)校驗等關(guān)鍵技術(shù)進(jìn)入了深入的分析研究，設計了模糊<span>PID</span>控制器，實(shí)現了非連續帶材的纏繞；<span>2011</span>年設計了一套以<span>ARM+CPLD</span>為控制核心的自動(dòng)繞線(xiàn)機控制系統，并提出了一套可行的張力控制方案實(shí)現對導線(xiàn)纏繞的恒張力控制；<span>2014</span>年臺灣國立成功大學(xué)<span>Jie-ShiouLu</span>等根據傳統的繞線(xiàn)機方式，提出了一種采用有源裝置的張力控制方案，檢測機構使用稱(chēng)重傳感器采集控制回路的反饋信號，將前饋控制和迭代學(xué)習控制被集成到所提出的張力控制方案中，以改善系統響應并抑制由繞組過(guò)程引起的周期性干擾。并進(jìn)行了纏繞實(shí)驗評估了所提出的控制方案的性能；<span>2016</span>年利用自抗擾控制<span>(ADRC)</span>技術(shù)，提出一種不依賴(lài)具體繞制模型的張力控制新方法，并通過(guò)仿真和實(shí)驗驗證了所設計的張力控制器的內部魯棒性和抗干擾性能。但目前國內對于層間絕緣帶及端部絕緣帶的自動(dòng)送給，矩形線(xiàn)圈繞制時(shí)張力控制等方面幾乎沒(méi)有相關(guān)文獻對其作出深入研究。而層間絕緣帶及端部絕緣帶纏繞是變壓器繞制過(guò)程中消耗工時(shí)最長(cháng)且效率最低的部分，變壓器全自動(dòng)繞線(xiàn)機控制技術(shù)的進(jìn)步首先要實(shí)現繞線(xiàn)機自動(dòng)繞線(xiàn)和繞帶，其必要條件是排線(xiàn)，放帶裝置和張力控制之間的配合。因此，研制出不僅能適用于繞制矩形線(xiàn)圈，而且還能實(shí)現導線(xiàn)、端絕緣和層絕緣三者的同時(shí)纏繞的自動(dòng)化程度高、工藝設備完善、纏繞張力控制精度高的全自動(dòng)變壓器繞線(xiàn)機控制系統具有重要的意義。 </p> <p class="MsoNormal"> <span></span> </p> <p class="MsoNormal"> 自動(dòng)排線(xiàn)繞線(xiàn)機的出現雖然解決了半自動(dòng)繞線(xiàn)機生產(chǎn)的一些弊端，但現有的自動(dòng)排線(xiàn)繞線(xiàn)機為單絕緣層供給，不能實(shí)現線(xiàn)帶同步纏繞或線(xiàn)圈側邊絕緣紙纏繞，自動(dòng)化程度低，工藝不完備且生產(chǎn)的變壓器線(xiàn)圈側邊絕緣性能差。針對這一問(wèn)題，如果能針對變壓器全自動(dòng)繞線(xiàn)機的工作流程做出相關(guān)分析，設計全自動(dòng)繞線(xiàn)機的整體機械方案就會(huì )非常完美。 </p> </div> <div style="width:950px; text-align:right; line-height:180%;" class="news_content_back"> <a href="javascript:history.go(-1)">[返回]</a> </div> </div> <div class="ekgccfr" id="bodycontent" style="text-align:left;" class="news_prev"> 上一篇：<a href="/html/334.html">變壓器全自動(dòng)繞線(xiàn)機國外發(fā)展現狀</a> </div> <div class="tmhp7o2" id="bodycontent" style="text-align:left;" class="news_next"> 下一篇：<a href="/html/336.html">電源線(xiàn)繞線(xiàn)機的結構和運行原理</a> </div> </div> <div id="kxcxytt" class="clear"></div> </div> <div id="hql7zp7" class="copy"> <div id="emiinie" class="copy_row1"> <div id="fioojoj" class="page"> <ul> <li><a 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